Our innovative line is suitable for the preservative-free production and bottling of all kinds of heat-treatable, non-carbonated soft drinks, e.g. vitamin drinks, filtered/low-fiber juices, tea-based drinks, plant-based milks/drinks, etc.
The production line is a fully equipped system, from bottle-blowing to water treatment to shrink wrapping, all production stations are integrated in the line.
The entire production line is made of the highest quality stainless steel (316L), which can be cleaned with a bulit-in CIP system. It’s completely individually designed and controlled by PLC.
Important to note that our plant is still in operation, so it can be tested at any time.
Products: vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks
Output: 2.500 bph
Bottles: 0,2L – 1,5L PET Bottle (current bottles size: 0,5L)
Closures: 28 PCO 1810 (1881 with small technical conversion)
Labels: Sleever
Packing: 3 x 4 and 3×2
TECHNICAL PARAMETERS:
• only 3 persons per shift are required to operate the whole production process
• production capacity: 900 – 1200 liters / hour
• product shelf life (without preservatives!): 24 months – thanks to UHT technology and special disinfection / rinsing system
• type of packaging: PET bottle 200 ml – 1500 ml
• possibility of sterilizing heat treatment: 60-150 °C (UHT)
• duration of heat treatment: 45 seconds
• possibility of bottling temperature: 5-40 °C
• stainless steel (316L)
• bulit-in rising CIP system
The line includes the following machines:
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– Semi-automatic PET bottle blowing machine Capacity: 1000 BPH
– Water Treatment System: (Brand BWT) – stainless steel gravel – sand filter
automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column
continuous activated carbon filter
– Technological water buffer tank, 2550 liters, stainless steel: aisi
316L, with bottom pressure gauge, CIP washer head and connection
– 2 pieces of 250 liter, stainless steel, double-walled thermo,
oil-heated cooking pots
– 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel: aisi 316L,
with bottom pressure gauge, 2 pieces CIP washer head, with
connection
– 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag)
– 2550 liters, product buffer tank, stainless steel: aisi 316L, with bottom pressure gauge, CIP washer head, with connection
– Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity: 1250L / H, PLC controlled, sterilization (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler)
temperature: 60°C – 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C – 35°C
– Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock:
Capacity: 2500 BPH, PLC touch screen controls the whole process, automatic bottle sterilizer, automatic cap sterilizer, pick and place
capping system, CIP washer head, with connection
– Capped bottle rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)
– Bottle drying system with air knives, (Brand: Tardito Machine)
– Cap control system with automatic sorter, (Brand: KEYENCE)
– Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity: 2800 BPH, with heat tunnel
– Full automatic inkjet printer (Brand: HITACHI)
– Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack)
